Kugenzura ubuziranenge

Imashini za TallMan: Ubushakashatsi Bwiza n'Iterambere hamwe no Kwubaka Ubuziranenge Mpuzamahanga

Mu rwego rwo gukoresha inganda mu nganda, TallMan Robotics yashyizeho uburyo butatu - bwo gucunga neza ubuziranenge bukubiyemo ubushakashatsi no guhanga udushya, kugenzura ubuziranenge bwuzuye, hamwe na sisitemu mpuzamahanga yo gutanga ibyemezo bifite ishingiro ry’ibanze "ubuziranenge ni icyubahiro". Kurenga ku mbogamizi zikabije z’ibidukikije binyuze mu ikoranabuhanga ryemewe, gushingira kuri sisitemu yuzuye yo kugenzura ubuziranenge kugira ngo ibicuruzwa byizewe, no gukingura amarembo yo hejuru - iherezo ry’amasoko yo mu Burayi no muri Amerika afite ibyemezo mpuzamahanga, abaye umufatanyabikorwa wizewe w’ibikorwa by’abakiriya b’inganda ku isi.

ByuzuyeProcessQualityControl: iUltimatePursuit kuvaMicrometer toNanometero

1.RawMaterialAccessControl

Gushiraho uburyo butatu - urwego rwo gucunga amasoko, gushyira mubikorwa byimazeyo ASTM B221 mugutanga amasoko ya aluminium, no gukora isesengura ryikurikiranabikorwa (German Spike SPECTRO LAB itomora ibyerekanwa bisomeka) kuri buri cyiciro kugirango urebe neza ibirimo Fe bitarenze cyangwa bingana na 0.15% na Si Ibiri munsi cyangwa bihwanye na 0.4%; Amasoko yicyuma akurikiza igipimo cya JIS G4053 kandi akoresha ibizamini bya ultrasonic (GE 38DL PLUS yo muri Amerika) kugirango amenye inenge imbere. Ibyiyumvo byikizamini bigera bihwanye nu mwobo wo hasi wa mm 2mm, kandi inenge zose za metallurgjiya zirenze urwego rwa II zanze.

2. ProcessQualityControl

1). Igice cya mbere sisitemu yo kugenzura:Mbere ya buri cyiciro cy'umusaruro, abakoresha CNC, abashinzwe gutunganya ibintu, n'abagenzuzi b'ubuziranenge bafatanya kugenzura igice cya mbere. Koresha Ubudage Zeiss ZEISS PRISMO ihuza imashini yo gupima (ubunyangamugayo 0.5+ L / 500 μ m) kugirango ukore igenzura ryuzuye - ryubugenzuzi bwubuso bwububiko bwa gari ya moshi iyobora umurongo wa gari ya moshi, harimo ibipimo 18 nko kugororoka (Bitarenze cyangwa bingana na 5 μ m / m), kubangikanya (Kurenza cyangwa bingana na 8 μ m), guhuza ibibanza byakozwe (± 5 μ m), nibindi.

2). Kurubuga nyarwo - gukurikirana igihe:Mubikorwa byo kugabanya ibikoresho bya RV kugabanya cycloidal, Renishaw NC4 non - umutware wapima umutware ukomoka mubudage yoherejwe kugirango ahite akora kuri mashini yo gutahura buri bikoresho 5 byakozwe. Igihe nyacyo cyo gutanga ibitekerezo byerekana amenyo (Kutarenza cyangwa kungana na ± 8 μ m) no gutandukanya amenyo (Kutarenza cyangwa kungana na ± 10 μ m) amakuru yatanzwe, kandi inzira yigikoresho ihita ikosorwa binyuze muri sisitemu yo kugenzura ibikoresho kugirango imashini irebe ko ubushobozi bwibikorwa CPK iruta cyangwa ihwanye na 1.67.

3. ByarangiyePumusaruroFullInspectionSystem

1). Laboratoire ikora ibizamini:ifite ibikoresho byabayapani Ono yipimisha ONOSOKKI hejuru - umuvuduko wuzuye hamwe nipimisha rya torque, ikora igeragezwa ryumutwaro 100% kumasanduku yimibumbe. Kwiruka ubudahwema amasaha 2 munsi yumutwaro wagenwe, menya neza uburyo bwo kohereza (Birenze cyangwa bingana na 95%), izamuka ryubushyuhe (munsi cyangwa iringana na 40K), urusaku (Ntirurenze cyangwa rungana na 60dB) nibindi bipimo, hanyuma ukurikirane ibice ukoresheje isesengura ryinyeganyeza (PCB 356A16, USA) kugirango urebe ko impinga zidasanzwe zidasanzwe.

2). Kwipimisha kwigana ibidukikije. Urugereko rw’ibizamini by’ibidukikije muri Amerika Thermotron S100 rugomba gukoreshwa kugirango harebwe niba igipimo cyo kugumana neza ibicuruzwa ari kinini kuruta cyangwa kingana na 98% mu bidukikije bikabije, kandi n’umuriro wa torque wo kurekura imigozi ni munsi cyangwa ihwanye na 5%.

4.Gukurikirana kandiIGutezimbereMechanism

Shiraho uburyo bwo guhagarika ibicuruzwa bikurikirana, aho buri kintu cyahawe kode yihariye ya QR yandika amakuru yubuzima bwose uhereye kumubare wibikoresho fatizo, numero yibikoresho bitunganyirizwa, nimero yabakozi kugeza kumibare yubugenzuzi. Ukoresheje porogaramu yo kugenzura ibarurishamibare rya SPC (Minitab, USA) kugirango ukore isesengura rya Pareto ku makuru afite inenge buri kwezi no gutangiza inzira ya 8D yo kunoza ibibazo bya TOP3, igipimo cya mbere - igihe cyo kugenzura ibicuruzwa cyiyongereye kiva kuri 95.2% kigera kuri 99,6% mu myaka itatu ishize.

YashizwehoSolution: MeetDiverseQualityRibingana

1. ByihariyePIbicuruzwa byaSemiconductorIndustry

Mu rwego rwo gusubiza ibyangombwa bisabwa kugira ngo umwanda uhumanye mu bikoresho bya semiconductor (ISO Icyiciro cya 4), hateguwe moderi ya ultra isuku yumurongo wa elegitoronike: ukoresheje amashanyarazi ya aluminiyumu ya electrolytike isukuye (uburinganire bw’ubutaka Ra Ntibiri cyangwa bingana na 0.2 μ m), bufatanije na coum ion ion (TiN coating, umubyimba wa 2 μ m) cyangwa munsi ya 0.5 μ m). Gutunganya byarangiye mucyumba 10000 gisukuye (ubushyuhe 23 ± 0.5 dogere, ubuhehere 50 ± 5% RH). Nyuma yo gutsinda igenzura rya lazeri (TSI 9306, USA), ibicuruzwa byarangiye bipakiye muburyo bubiri - layer anti - bipakira neza kugirango isuku yujuje ubuziranenge nyuma yo kubyara.

2. UbuvuziEibicuruzwaHighCubunebwePibicuruzwa

Umwanya wo kuzunguruka wubusa wagenewe robot yubuvuzi ikozwe muri 316L ibyuma bitagira umwanda (ibirimo karubone Ntibisanzwe cyangwa bingana na 0.03%) kandi bigasya muri rusange. Ubuso bwakorewe imiti ya elegitoronike (roughness Ra Ntibisanzwe cyangwa bingana na 0.4 μ m), kandi ibisigazwa bya ion byicyuma bivanwaho binyuze muri FDA yemewe ya passivation (aside nitricike 20% ± 2%, ubushyuhe bwa dogere 50 ± 5). Silicon irimo gukata amazi birabujijwe mugihe cyo kuyitunganya, kandi ibicuruzwa byarangiye bigomba gutsinda ibizamini bya biocompatibilité (ISO 10993) kugirango hatabaho cytotoxicité cyangwa allergeneque, byujuje ibyangombwa bisabwa kugirango umuntu ahuze ibikoresho byubuvuzi n'umubiri w'umuntu.

3. HbyoroshyeIndustryEnhancedPibicuruzwa

Kubijyanye nimashini ziremereye, iterambere ryimitwaro myinshi igabanya umubumbe: Igikoresho cyizuba cyizuba gikozwe mubyuma bya 42CrMo icyuma (imbaraga za tensile 1080MPa), cyakorewe kuzimya no gutwarwa nubushyuhe (kuzimya dogere 850 +580 ubushyuhe bwa dogere) kugirango habeho ubukana bwa HB280-320, kandi hejuru y amenyo ya NV { Mugukomeza modulus (m =4) ​​no kongera umubare wibikoresho byimibumbe (ibikoresho 4 byububiko bwimibumbe), ibipimo byasohotse byongerewe kugeza 5000N · m. Muri icyo gihe, hashyizweho uburyo bwo gusiga amavuta ku gahato (kugenzura ubushyuhe bwa peteroli℃2 dogere) kugira ngo habeho gukora neza mu masaha 10000 nta makosa afite mu bihe bikabije biremereye.

Ibikoresho bya laboratoire n'ubugenzuzi:Kwerekana Ibikoresho Byibizamini

IkizaminiMugiheUmusaruro na Mbere yo Gutanga: inzira yibanze mbere yo gupakira abakiriya

Raporo y'Ikizamini muri buri buryo bwo kubika muri dosiye kuri buri cyiciro

InamaGukomezaBuri Teka

Umwanzuro: Gusobanura amahame yinganda hamwe na Filozofiya yo gukora

Sisitemu yo hejuru ya - iherezo rya sisitemu yo gukora ya TallMan Robotics ni ibicuruzwa bitatu - bipima "ibikoresho byukuri x inzira yo guhanga udushya x kugenzura ubuziranenge". Itsinda ryibikoresho bya CNC bishingiye kumashini, nka "skeleton" yo gukora neza, ishyigikira ubushobozi bwa micrometero yo gutunganya; Udushya twa tekinoloji duhereye ku ngirabuzima fatizo kugeza kuvura hejuru ni "inyama n'amaraso", biha ibicuruzwa bifite imikorere idasanzwe; Igikorwa cyose cyo kugenzura ubuziranenge ni nka "nerv center", byemeza ko buri kintu cyose gikurikiza ibitekerezo byujuje ubuziranenge. Iyi filozofiya yo kwinjiza ubwiza bw’inganda mu buryo burambuye bwo gukora ntabwo ituma ibicuruzwa bya TallMan Robotics biba igipimo cy’imashini zisobanutse neza, ahubwo binagira umufatanyabikorwa wizewe kubakoresha mu bice nka semiconductor, ubuvuzi, hamwe n’ibikoresho byanyuma - ibikoresho byose birangira - ibicuruzwa byose biva mu ruganda ni ibihangano by’inganda bifite "ubuziranenge bw’inganda ku buryo bukomeza kandi bukemuka ku bukungu."