TallMan Robotics 'Hejuru yo Gukora no Kugenzura Ubuziranenge
Mu rwego rwo gukoresha inganda mu nganda, TallMan Robotics ifata "gukora neza neza + kugenzura ubuziranenge buhebuje" nk'isoko ryayo ryo guhangana, ishingiye ku ihuriro ry’ibikoresho byo mu rwego rwo hejuru - hamwe na sisitemu yuzuye yo kugenzura ubuziranenge. Muri aluminiyumu nicyuma gutunganya ibicuruzwa byingenzi nka moderi yumurongo, silinderi yamashanyarazi, kugabanya RV, imiyoboro ihindagurika, hamwe no kugabanya umubumbe, umurongo uyobora umurongo, Ball Screw, Gearbox, nibindi, TallMan Robotics imaze kugera kumurongo wuzuye uhereye kuri micrometero kugeza kurwego rwa nanometero. Sisitemu yubukorikori bwubwenge, ihagarariwe na CNC, ntabwo irenga gusa igipimo nyacyo cy’ibikorwa gakondo by’ubukanishi, ahubwo inuzuza ibyifuzo by’abakoresha mu bice byinshi nka semiconductor, ubuvuzi, icyogajuru, n’ibindi bikoresho byinganda - byujuje ubuziranenge binyuze mu bisubizo byabigenewe.
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TallMan Robotics yubatse urwego rwuzuye rwa sisitemu yo gutunganya CNC ikubiyemo imirongo itanu ihuza, hejuru - gusya byihuse, no guhinduranya urusyo:
1). Ibice bitanu bihuza imashini ikora: Yerekanye Ikidage DMG MORI CLX 400 ikigo cyo gutunganya (aho gihagaze neza ± 2 μ m, gusubiramo umwanya uhagaze ± 1 μ m), cyabugenewe cyane cyane kubutaka bugoye bwo gutunganya umurongo wa module ya aluminium alloy. Igikoresho gifite ibikoresho byukuri - sisitemu yindishyi zigihe cya laser interferometero, ishobora gukora axis eshanu zihuza urusyo hejuru yubushakashatsi bwashyizweho, ikemeza neza ko munsi ya 3 μ m no kugenzura kwihanganira ± 5 μ m kugirango habeho umwanya uri hagati y’ahantu hashyirwa gari ya moshi. Gutunganya ikarito yoroheje yuburyo bukoreshwa mubikoresho byubuvuzi igera ku kugabanuka kwa 40% muburemere bwikigereranyo no kwiyongera kwa 25% binyuze mumashanyarazi atanu yo gusya ya aluminium yo mu kirere (6061-T6).
2). Ikigo cyihuta cyo gusya. Iki gikoresho gikoresha tekinoroji y’indishyi ziterwa n’ubushyuhe, kandi iyo itunganyije umurambararo wa 8mm unyuze mu mwobo, uburebure bw’umwobo burashobora kugera kuri ± 3 μ m, kandi ububobere bw’ubutaka Ra ntiburi munsi cyangwa bungana na 0.4 μ m, bwujuje ibyangombwa bisabwa by’isuku (ISO Class 5) no gufunga silinderi y’amashanyarazi ikoreshwa mu bikoresho bya semiconductor.
3). Guhindura no gusya uruganda rukora imashini. Mugusoza inzira yose yo guhindukira, gusya, no gusya hamwe no gufatana hamwe, coaxiality yumuzingi wikiziga cyikizunguruka cyizerwa kuba munsi cyangwa ingana na 5 μ m, kandi uburibwe bwinyo bwinyo Ra ni Ntibiri cyangwa bingana na 0.2 μ m. Ugereranije no gutandukanya ubwoko bwa gakondo bwo gukora, imikorere irazamurwa na 60%, naho ituze ryukuri ryongerewe 40%.
2. BidasanzwePgutondekaEibicuruzwa
1). Imashini itema insinga gahoro. Ukoresheje insinga y'umuringa electrode ifite umurambararo wa 0,05mm, ibyuma bya micro bifite modulus ya 0.5 cyangwa munsi yayo birashobora gutunganywa, hamwe n'uburibwe bwo hejuru bw'amenyo Ra Ntibisanzwe cyangwa bingana na 0.8 μ m hamwe n'ikosa ryerekeranye n'amenyo Ntarengwa cyangwa angana na 8 mμ m, byujuje ibisabwa kugirango ucecekeshe ibikorwa byubusa byifashishwa mubikoresho byubuvuzi (urusaku ruri munsi cyangwa rungana na 45dB).
2). Gusya bitanu:Imashini yo gusya yo mu Budage Schlafling Cylinder (gusya neza ± 1 μ m) ikoreshwa mugusya neza kwizuba ryumubumbe wizuba. Uruziga rwa CBN rukoreshwa mu gusya icyuma cya plaque ya 20CrMnTi nyuma yo gutwika no kuzimya (HRC60 ± 2), hamwe no kwihanganira diameter ya shaft igenzurwa kuri ± 2 μ m hamwe no kuzenguruka Ntibisanzwe cyangwa bingana na 1 μ m, byemeza ko ikosa ryo kohereza umubumbe uri munsi cyangwa ihwanye niminota 1 arc.
3. ByikoraPumusaruroLine
Muri gahunda yo guteranya module yumurongo, umurongo wubwenge ufite ubwenge ugizwe na robot yo mu Buyapani Fanuc ikorana na M - 10iA / 12 hamwe na sisitemu yo kugenzura amashusho: robot igera ku gukanda neza gari ya moshi iyobora hamwe na slide ikoresheje ibyuma bifata ibyuma bifata ibyuma bikoresha imbaraga (ihindagurika ryumuvuduko uri munsi cyangwa ihwanye na 5N), kandi sisitemu yo kureba ikora 100% kumurongo wogukurikirana kugira ngo ugabanye imbaraga zingana na 50 kugira ngo ugaragaze imbaraga zingana na 50 ni munsi cyangwa ihwanye na ± 0.005mm / m. Umurongo wibikorwa ukoresha sisitemu ya MES kugirango ikurikiranwe mugihe nyacyo, igabanye umusaruro kugeza kuminota 45 kuri buri gice no kugenzura igipimo kiri munsi ya 0.03%.
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1. IcyitonderwaMkubabaraTIkoranabuhanga ryaAluminiumAlloy
1). Igishushanyo mbonera: Umubiri nyamukuru wumurongo wumurongo ugizwe nindege yo mu kirere aluminium alloy 6061-T6 (imbaraga za tensile 310MPa). Binyuze mubushakashatsi bwa topologiya, "ubuki" imiterere yimbere iragerwaho. Nyuma yo gusya CNC, ubucucike bwaragabanutse kugera kuri 2,7g / cm and, kandi imbaraga zo kugonda ziyongera kuri 280MPa. Tekinoroji yo kugabanya ubushyuhe buke (-20 dogere ikonje ikonje) ikoreshwa mugutunganya kugirango ihagarike ihindagurika ryumuriro wa aluminiyumu kandi urebe neza ko uburinganire bwubuso bwa gari ya moshi buyobora butarenze cyangwa bungana na 5 μ m.
2). Uburyo bwo kuvura hejuru:Umubiri wa silinderi wamashanyarazi ukoresha uburyo bukomeye bwa anodizing (uburebure bwa firime 25 μ m, ubukana bwa HV 500+), kandi ubucucike buriho bugenzurwa neza nibikoresho bya electrolysis ya CNC (15A / dm ² ± 10%), bigera kubutaka bukabije Ra Ntibiri cyangwa bingana na 0.8 μ m, ikizamini cyo kurwanya umunyu mumasaha arenga 1000, kandi gihura nigihe kirekire -
2.Ikoranabuhanga risobanutse neza ryibyuma
1). Ibikoresho byo gutunganya ubushyuhe:Ibikoresho bya cycloidal ya kugabanya RV bikozwe mu cyuma cya SCM435 (ibirimo karubone 0,35%), hanyuma nyuma ya carbizing ya vacuum no kuzimya (ubushyuhe bwa dogere 930 ± dogere 5, igihe cyamasaha 4), ubukana bwubuso bugera kuri HRC62 ± 2 naho ubukana bwibanze bugera kuri HRC35 ± 2. Binyuze mu kugenzura ubushyuhe bwuzuye (± 3 dogere) byerekana ibyuma bya vacuum cyangwa 0.01. guhangayikishwa no gusigara hejuru yinyo irakomeye cyangwa iringana na -500MPa, kandi ubuzima bwumunaniro bwiyongera inshuro zirenga 10.
2). Ubuhanga bwo gusya neza:Inzu ya podiyumu ya podiyumu ya podiyumu (SS400 icyuma) ni hasi hifashishijwe icyuma gisya neza cya Sumitomo (gusya umutwe wihuta 6000rpm) uvuye mu Buyapani, hamwe n'ubuso bukabije Ra Ntabwo munsi cyangwa bingana na 0.2 μ m hamwe n'uburinganire munsi ya 3 m m. Gufatanya n’ikizamini cy’ubudage bwa Mahr kugira ngo hamenyekane kuri interineti kugira ngo umenye neza ko igipimo cy’isanduku ya gare nyuma yo guterana kiri munsi cyangwa kingana na 0.01ml / min, cyujuje ubuziranenge bw’isuku ry’inganda zitunganya ibiribwa (icyemezo cya FDA).
TallMan Robotics Guhanga udushya no kuzamura ubushobozi mubikoresho byo gutunganya
Mu marushanwa agenda arushaho gukaza umurego mu bijyanye no gukoresha inganda mu nganda, TallMan Robotics izi neza ko ibikoresho byo gutunganya ari byo shingiro kugira ngo ibicuruzwa bibe byiza. Kugira ngo huzuzwe ibisabwa byujuje ubuziranenge by’abakiriya ba - barangiza ibicuruzwa ku bidukikije bikaze, isosiyete itwarwa n’ubushakashatsi n’iterambere rishya, itangiza neza - izwi cyane - ibikoresho byo gutunganya amaherezo, bikomeza kuzamura ubushobozi bwo gutunganya, kandi byatangiye inzira idasanzwe yiterambere.
Imashini za TallMan zifata ubushakashatsi bushya no guteza imbere ibikoresho bishya byo gutunganya nkurufunguzo rwo kuzamura irushanwa. Ibigo bishyiraho amatsinda ya R&D yumwuga kugirango akore ubushakashatsi bwimbitse - kubushakashatsi bwimbitse bwibisabwa mu bicuruzwa bikabije, kandi bitezimbere uburyo bukwiye bwo gutunganya ibikoresho nibikoresho bikenerwa nko gukora cyane nkubushyuhe bwinshi, ruswa ikomeye, hamwe nubushyuhe bukabije bwa ultra -. Kurugero, hasubijwe ibisabwa byinshi kugirango anti - kwangirika kwibigize mubikoresho byubwubatsi bwo mu nyanja, hateguwe ibikoresho byihariye byo gutunganya hejuru. Binyuze mu buryo bushya bwo gutwikira, hashyizweho urwego rwinshi rwo gukingira hejuru ya aluminiyumu n’ibyuma, bikazamura cyane ibicuruzwa byangiza umunyu.
Muri icyo gihe, ibigo bikurikiranira hafi guca - ikoranabuhanga rigezweho mu nganda kandi bigashyira mu bikorwa neza - bizwi cyane - ibikoresho bitunganya. Mu rwego rwo gutunganya imashini eshanu zihuza, hashyizweho ubwoko bushya bw’imashini ziva mu Budage bwa Demage, bufite ubuhanga buhanitse bwo kugenzura ubushyuhe bw’umuriro kandi bushobora gukomeza gutunganya neza ibice ku rwego rwa micrometero ndetse no mu bidukikije bifite ihindagurika ryinshi ry’ubushyuhe. Ku bijyanye no gutunganya bidasanzwe, hashyizweho ibikoresho bigezweho byo guca insinga biturutse mu Buyapani, bifite uburyo bunoze bwo kugenzura igihombo cya electrode kandi gishobora gukemura ibikenerwa byo gutunganyirizwa ibikoresho byo mu rwego rwo hejuru - n’ibindi bikoresho byingenzi mu bidukikije bikaze, bigatuma ihererekanyabubasha n’ubwizerwe bw’ibicuruzwa mu bihe bigoye byakazi.
Binyuze mu bushakashatsi no guteza imbere udushya no kumenyekanisha ibikoresho byo hejuru - ibikoresho bya nyuma, TallMan Robotics ikomeza kuzamura ubushobozi bwayo bwo gutunganya. Gukoresha ibikoresho bishya nikoranabuhanga ntabwo bizamura umusaruro gusa, ahubwo binanoza cyane ubwiza bwibicuruzwa. Mugupima ubushyuhe bukabije bwibidukikije bigereranywa, moderi yazamuye module hamwe na silindiri yamashanyarazi irashobora gukora neza murwego rwubushyuhe bwa dogere - 40 kugeza kuri dogere 120, hamwe no kugumana neza hejuru ya 98%; Mubushuhe bwinshi hamwe na acide ikomeye - ibidukikije fatizo, uburyo bwihariye bwo kugabanya RV kugabanya no guhinduranya ibizunguruka bigabanya umuvuduko wa ruswa yibice byibyuma byabo hejuru ya 80%, byongerera cyane ubuzima bwibicuruzwa kandi byujuje byuzuye ibisabwa byujuje ubuziranenge bwabakiriya ba - byanyuma nkibicuruzwa byo mu kirere hamwe nubushakashatsi bwimbitse bwinyanja kubicuruzwa bidukikije bikabije.
Ibirimo byavuzwe haruguru byerekana imbaraga za TallMan Robotics nimbaraga zagezweho mubikoresho byo gutunganya.